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Part 2. – Assembling the Guitar
4. Now that the neck is completely assembled and adjusted
the next step is to assemble the guitar body and it’s components.
The
bridge is to be installed first. Simply insert the bridge
assembly into the body face and install the six screws. Tighten
them slowly and once they are in all the way back off about
one quarter turn.
Once
installed I would recommend that the clearance between the
tremolo block and the body cavity is checked.
I
only found this out at the end of the assembly of the instrument
causing extra work so if checked at this oint it could avoid
removal and re-assembly of the tremolo block.
On
my example a small amount of wood had to be removed from the
left side of the cavity to ensure enough clearance for smooth
tremolo operation. This was accomplished using a Dremmel tool
and with a small sanding attachment. Always be careful not
to blemish the finish and always wear protective eye gear
when using power tools.
5. The next job in hand was to install the tremolo claw.
This is simply screwed in to the pre-drilled screws and the
springs are then attached.
The
loop ends go in the claw and the “L” shaped ends in the tremolo
block. For string gauges .008 two springs are usually sufficient,
for .009/.010 three springs for higher gauge springs you might
want to install five springs but this is down to personal
choice.
For
my purposes and .009 gauge strings three springs were installed.

6. Having assembled the neck and bridge the next task
is to wire up the pickguard and jack plate. The instructions
simply mention that the jack assembly is placed into its cavity
after threading through the wires from the pickguard cavity
to the jack cavity.
I
elected to actually do this the other way round and thread
the jack wires into the large cavity, as there is more space
there.
The
wires are colour coded and push fit. Once connected a shrink
sleeve wrap was placed over them for insulation (simply heat
the wrap and it will shrink to size). A wire also goes into
the tremolo cavity this is for grounding. Once wired up the
jack plate was placed into position and I drilled the holes
(3/32” bit) and installed the screws. Another
option if you intend to leave the electronics as they are
is to solder the cables for better electrical contact.
Next
the pickguard was placed into position and secured with tape
(low tack). Tip: ensure the lip of
the pickguard is flush with the end of the neck pocket otherwise
some trimming might be required.
I
also made sure the cavities were covered and that the tremolo
assembly had no contact with the plastic to ensure smooth
operation. Also great care was taken to not trap or pinch
any wires to avoid potential short circuits.
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